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Old 05-25-2009, 09:04 AM   #1 (permalink)
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Default 1984 Ferrari Boxer BBi Black: Full Original Paint Restoration

In 1984 Ferrari rolled out the last of its ‘hand built’ road cars ending a tradition started when Enzo Ferrari would fix the bodies of his Alfa race cars. The 1984 512 BBi (Boxer Berlinetta injection) was the last car beat into existence by Italian craftsman working with dollies and hammers. If you imagine the scene you can almost hearing Enzo screaming in the background.

This particular car was in terrible shape, covered in scratches, swirl marks, acid rain damage, rain etching, and a fine blanket of white overspray…

Some of the before photographs

Here is a picture in the early morning sun, AFTER being washed. You can see some water spotting/etching as well as a fine white mist of overspray.


Another picture of the same area, again showing swirls/overspray/grayness


The paint on the sides of the Ferrari was as bad as the paint on the horizontal panels… Only slightly more difficult to photograph, the paint had overspray, trails, scratches, and a gray haze…










Wash Process

-Hand wash using two bucket method with P21S total auto wash
-FK1 USA three stage decontamination wash
-Menzerna 7.5 Wheel Gel on wheels and tires
-Dried with waffle weave towels and wiped down with 91% Isopropyl Alch.

After using some aggressive chemicals to thoroughly strip and clean the paint any previous oils and glazes where removed. In the ‘flesh’ the paint looked even worse and was border line horrid. The previous buffer trails must have been used with a glaze that filled in a lot of the defects. Here is what the paint really looked like!









Pre Polishing Prep-Lightly ‘sand’ remaining orange peel with Micro Abrasive 4000 grit
-Clay using Clay Magic ‘Red’ Clay with Meguiar’s’ Last Touch QD
-Bathe paint with 91% Iso-Alcohol
-Mask trim, rubber, edges, and corners with various thickness 3M Blue tape

After preparing the Ferrari for surgery we took paint thickness readings, averaging between 5.4 mils and 8.3 mils

After masking half of the trunk cover (front hood) we worked on a test section, trying different combinations to massage the 25 year old paint and restore its original (if not better then original) gloss. After trying several polishing compounds on various cutting wool pads it became evident that the severe water etching on the front trunk and the roof would require significant wet-sanding to remove.

The original single stage paint also because to dot or dimple along the doors and side panels, so we decided to level these as well.

Paint Correction Process

-Wet-sand with various sheets of paper including
-3M 1500 grit
-3M 2000 grit
-Meguiar’s’ 2000 unigrit
-Meguiar’s’ 2500 unigrit
-Meguiar’s’ 3000 unigrit

-Compound and cut paint with 3M Extra Cut 3000 x 2-6 passes
-Polish paint with Mark V ‘Uno’ 1-2 passes
-Refine paint with Mark V ‘Uno’ 1 pass
-Jewel paint with 3M UltraFina 3000 1 pass

Notes: Paint was measured after each step. Paint was also wiped with 91% Alcohol after each polishing session to ensure true results and to ensure that this paint was truly restored and refinished.

Paint Correction in Process-Pictures

This picture from the door shows the black ‘dimples’ or pitting in the process of being removed.


Another picture from a similar area…


It is going to get worse before we can make it perfect


I was lucky to have the help of Brian Brice from Finer Finish. I snapped a photo of him working out some deeper defects with 1500 grit on the trunk cover.


The hood was a mess and it was difficult the to gauge the acid water etching removal so we often had to sand it, cut it to restore gloss, sand it again, etc….
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Old 05-25-2009, 09:05 AM   #2 (permalink)
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After sanding we could cut the hood to restore gloss and mark remaining water marks…


Then sand them again…


Once we where comfortable with the removal we processed to sand the rest of the paint level and use finer and finer grits to ensure a perfectly flat and level surface.


Finishing with 3000 grit…


The roof also received the same treatment…


A good 50/50 shot of the roof while Brian continues to work on the hood (which took a full 10 hours of his time to get our desired results)…


The tools of the trade…



Passenger side door after sanding…


After cutting and polishing…


And after perfecting and jewelling…


I documented the work with a couple more before/after shots on various parts of the Ferrari.










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Old 05-25-2009, 09:06 AM   #3 (permalink)
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The paint correction took the better part of two days with both Brian and I working on it full time. Brian is the background jewelling he paint to the highest gloss while I focus on the pop-up headlight. (You can also see the black MB AMG SL55 that Bella Macchina perfected about a month ago, still perfect in the halogens )


Even the tightest areas where refinished to the same level as the rest of the paint. Bella Macchina does not cut corners, but rather compound, polish, jewel, and perfect them.


The interior needed a fair amount of work as well.

Interior Process/Pictures


-Vacuum thoroughly, blowing out cracks, crevices with compressed air.
-Clean leather hides thoroughly using a stiff brush and Gloss-It Satin Leather Cleaner
-Condition leather hides with Gloss-It Satin Leather Polish
-Clean all interior plastic and rubber with 1Z Plastik Reineigher
-Condition all interior plastic and rubber with 303 Areospace Protectant
-Condition weather stripping with 1Z Gummi Pfledge
-Polish and seal interior glass with Werkstat Prime
-Polish interior metal and bright work with Mother’s Mag and Alum

Before pictures show the leather in grimy condition




50/50 Shots of the leather being cleaned...




Interior after photographs…






Final Detailing and LSP Process

-Engine and trunk wiped down with Meguiar’s’ APC 10:1 and dressed with
Meguiars’ Hyperdressing 3:1
-Paint and body rewashed with Blackfire Gloss Shampoo
-Two coats of Blackfire Wet Diamond Sealant via Porter Cable/Gold Pad
-Two coats of Blackfire Midnight Sun Carnauba wax
-One coat of Zaino AIO followed by one of Rejex on wheels
-Three coats of Zaino Z16 on tires
-Windows sealed and cleaned with Werkstat Prime
-Plastic reflectors and light covers/tail lights sanded with 4000/6000 grit
Micro abrasive and polished with Menzerna PO83

The trunk and engine detailing wasn’t too involved as both where clean to begin with. While we certainly cleaned them up, the work was as intensive as a concours level detail that we usually perform.





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Old 05-25-2009, 09:07 AM   #4 (permalink)
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After the paint re-leveling and washing the sun peaked out for a couple minutes (the previous two days had been over cast and rainy). We tried to capture some sun shots but were foiled for the most part.







The only two sun shots, both after polishing but before washing the dust off.





Final Photographs





















Any compliments/comments appericated as always
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Old 05-29-2009, 02:26 AM   #5 (permalink)
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How do you find Finish Kare decon system? I think that's the first time I've read about a paint correction that included this- Oh! Stellar work as always > > Kudos
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